Rzr 800 rear differential case. The 2009 only has 2 rear axle combinations.

Rzr 800 rear differential case ). Thankfully, warranty covered it as well. 1. This is where it gets confusing. But hey, my quick search may have failed. Funny thing about the 800 X2 is the trans and rear diff are in "One" housing, so the service manual recommends the To remove 800 rear differential you Pull engine Transmission rear differential assy, and separates After removal. The drain plug in the rear gear case (diff) is a 3/8-24 SAE Straight Thread O-ring. Save up to 15% when you buy more. , drain plug 8-10 ft. + REPLACEMENTKITS. , drain plug calls for 30-45 in. The front diff only holds 8. Opens in a new window or tab. rear differential is locked, i doubt either solenoid or turf relay . Save Share 2006 Ranger 700-SOLD, 2008 RZR 800-SOLD, 2011 RZR XP900-SOLD, 2014 RZR XP1000-SOLD, 2015 RZR 900S-SOLD, 2016 RZR XP Turbo- SOLD (POS), 2017 RZR4 900-So the dog can go too. Polaris 2008-2014 RZR 800 Rear Differential Gearcase Splined Coupling 3235065 (For: Polaris RZR 800) 2 product ratings - Polaris 2008-2014 RZR 800 Rear Differential Gearcase Splined Coupling 3235065 Differential housing is in good condition. 11' Renegade 800 XXC 15' RZR 1000 HLE Get Filthy OR Go Home! Save Share Split the Diff Case 2015 2014 RZR XC EPS Blew rear gear case this weekend. 2014 Polaris RZR 800s Full large bumpers front with rear extention roll cage, LED whips (5150), half windshield, Blingstar doors, ProArmor roof, spare tire, jack, extinguisher, winch, tons of LED lights and bars, SSV overhead stereo system, and dry cell battery. How fucked am I? Its only been put into reverse once and directly into park after jt was towed home. 2018 Brand X It may require a bit of grinding on the bottom of the steering rack bracket depending on the year of your 800. I have opened up a case with Polaris concerning this issue that is obvious not a maintenance issue but a product issue. The 2009 only has 2 rear axle combinations. 29. Get it as soon as Wednesday, Jul 24. The aluminum pieces are a little chewed up but they still do the job. 75oz transmission oil - polaris high performance agl 24oz transfer case - polaris high performance agl 14oz rear gearcase - polaris adf 26oz 2014 800 LE w/EPS 50” PRO ARMOR trail doors, RYFAB rear windshield, MotoAlliance Fire Storm cab heater, RYFAB cargo rack, WARN PV4500S wide spool winch, POLARIS front windshield and top, 2008 tail lamp assemblies with backup lights, RACERTECH 2” lift, Duraclutch, R2C Air Filter, Garage Products A-arm bushings. Utilizes steel helical inserts to prevent mounting bolts from pulling out. 2015 RZR 1000 XP - Stock-ish. Maybe it has water in it or is over filled, or both. 9%. Dipshit_Magoo • If you go to rzr forums there is a complete thread dedicated to it and even gives loaner tools and instructions. Actrzr4 Discussion starter. Good luck with a small From a Design/Engineering standpoint, this Differential should be better. 61 posts · Joined 2011 Add to quote; Only show this user #1 · Feb 10, 2013. (2010 I think) the bolt pattern changed where the bracket for the transmission/transfer case I know its more money but figured lot of work to get that diif. i used the spacer and shim that were between the original bearings, after torqueing the pinion nut the pinion is very tight (hard to turn) I think I have too much preload. ready to ride. 2013 RZR s 800 - Sold. Rolls fine with no binding with the old axles . T. Check out our selection and find the parts you need, including seats, skid plates, wheels, & more! 08 Polaris RZR 800 Rear Right from rear to front, you have the rear diff, the transfer case and the transmission. 2014 800 LE w/EPS 50” PRO ARMOR trail doors, RYFAB rear windshield, MotoAlliance Fire Storm cab heater, RYFAB cargo rack, WARN PV4500S wide spool winch, POLARIS front windshield and top, 2008 tail lamp assemblies with backup lights, RACERTECH 2” lift, Duraclutch RZR 800 Pinion Nut Destroying The Rear Differential. Is the rear diff and the transmission oil in the same gear case? you use AGL in the trans,gear case and demand drive oil in the front diff . Utvzilla Roof, Ryfab folding glass windshield, Tusk Rear dust shield, EXTREME 4500#Winch, Tusk umhv skid plate like the pinion nut in the rear diff. N. Tried tightening it back up and it just spins. It uses 6061 aluminum available in both cast and billet and includes steel helical inserts to make it as strong as possible. 78. Sold by MOTOKU and ships from Amazon Fulfillment. Trace the vent tube to the component (trans, transfercase, rear diff) and focus on that part. We’ve Rear Diff: ATV Angle Drive Fluid (1Qt bottle - 2871653) Takes 18 oz. Save Share 2014 rzr 800s white lightning edition LE,polaris sport roof,full front shield,rear shield,front and rear bumpers,metal doors,30" light bar with roll protection,EMP under dash switch MOTOKU Front and Rear Brake Pads for Ranger 500 570 700 800 XP RZR 900. kingofbearings (32,551) 99%. This is an older thread, you may not receive a response, and could be reviving an old thread. Upgrade your ride with our remanufactured rear differential for the 2011-14 Polaris RZR 800, rebuilt by CW Motorsports. No issues. The only way to get it to drive was to put it in 4wd, I know its something in the rear diff but could it be just a part or the whole diff. I'm pretty sure the rear differential is locked, but every once in a while I seem to come across an oblique reference that it's limited slip. 1 6 I showed him the gear case to let him analyze it a bit. So I'm very happy with my RZR 800. Thanks for any help! PRCforum is the best Polaris forum community to discuss RZR 1000, Crew 900, PRC Ranger Club, XP 900, RZR XP 4 900, RZR 570, HD, 170, RZR-S, XP 900 Polaris RZR 800 How To Change Transmission Fluid And Transfer Case Gearcase FluidPlease like and subscribe to our channelWe have a lot of Free (how to vid 2014 800 LE w/EPS 50” PRO ARMOR trail doors, RYFAB rear windshield, MotoAlliance Fire Storm cab heater, RYFAB cargo rack, WARN PV4500S wide spool winch, POLARIS front windshield and top, 2008 tail lamp assemblies with backup lights, RACERTECH 2” lift, Duraclutch, R2C Air Got a pinion nut socket sold by hpd and the two aluminum pieces that hold the pinion in place to turn the nut. from United States. Some of the Polaris manual's have a typo and list torque in Locked up the rear end and split the rear diff case and leaked gear oil on the ground. Achetez en toute sécurité et au meilleur prix sur eBay, la livraison est rapide. So I was trying to do the rest of my maintenance on my RZR and figured out that I don't have enough oil for the transmission. Bummer!! Had a good friend the HPD case is for the 800 rear differential,,, not the 900 transmission. Jump to Latest Unfortunately, I'm unable to locate a used '08 rear diff, but can find tons of newer 800 diffs. 2017 RZR 1000 Highlifter Edition - Shock Therapy rear tender springs, Walker Evans Links, Dalton Clutch Kit, Rockford Sub, & Powerbase Sound bar. These inserts make it virtually impossible for the mounting bolts to wallow out or pull out over Enhance your Polaris RZR 800's performance with Quad Logic's Rear Differential Bearing/Seal Kit. Will the case halves start leaking??? i Read an old 2011 thread with comments of leaks at the front diff mounting bracket but it was vague. It's a much deeper sound than the clicking when an axle is going bad. The Ranger's and the 570 RZR The old transfer cases you mentioned used a contact method to get oil to the upper gear stack, a thin ATF would never transfer enough oil up the gear stack to properly lubricate the top most gears and bearings. Splines, axles all matched up. Is the 800 different? Thanks for responding! HELL RZRZ A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people New Quad Logic improved magnetic rear main gearcase drain plug for your Polaris. ) and transfer case (14 oz. I think the cause of my issues is the tires I put on my Rzr. RZR 800 Specific Discussion Rear differential seal to axle. All the bolts around the diff Polaris RZR XP 4 900: 2012-2014; Polaris RZR 800: 2010-2014; Polaris RZR 800 S: 2010-2014; Polaris RZR 4 800: 2010-2014; Polaris RZR 570: 2012+ See photo for where to find OEM # Installation Instructions: IN-DIF-P-RZR1000-001. Never any shavings in the fluid either. REAR DIFF - SAE Not to buy the 800's as the rear diffs blow up due to a pinion gear nut coming loose. Shim pinion bearings for a bearing preload, measured by torque, to rotate with 7 to 12 in-lbs, when lightly oiled, without seal installed. Q&A. Polaris RZR 800 : 2011-2014; Polaris RZR S 800 : 2011-2014; Polaris RZR 4 800 : 2011-2014 Taken from my factory manual for 2009 RZR 800 S engine oil - ps-4 plus/2w-50 synthetic 2qts front gearcase - polaris demand drive lt premium fluid 6. 08:1. Not entirely correct to describe the european ones as having an Sunk my RZR 800, engine runs perfectly fine after 4 oil changes, rear diff and transfer case fluid looks like this. The item may have some signs Upgrade your ride with our remanufactured rear differential for the 2011-14 Polaris RZR 800, rebuilt by CW Motorsports. I don't think the original owner had done any services prior to me purchasing it. Spend the money I save on fuel. 20 shipping. Engine runs fine, it even drove when in reverse but it wasnt The first one I tore the RZR down to a rolling chassis and JD's son jacked it up and we took off the wheels, removed the top A-Arm bolt, pulled the axles, took off the exhaust, and then the diff. 82. Rzr 800 2013 rear diff is locked, need help. Shop with confidence. PRCforum is the best Polaris forum community to discuss RZR 1000, Crew 900, PRC Ranger Club, XP Shop online for OEM Gearcase, Differential, Internal Components parts that fit your 2008 Polaris RZR 800 EFI (R08VH76AD/AG), search all our OEM Parts or call at (231)737-4542 2014 800 LE w/EPS 50” PRO ARMOR trail doors, RYFAB rear windshield, MotoAlliance Fire Storm cab heater, RYFAB cargo rack, WARN PV4500S wide spool winch, POLARIS front windshield and top, 2008 tail lamp assemblies it looks like when i land from jumps the rear diff is being pushed up and away from the ring gear and is causing the pinion to push even more pressure on it and the case in this video I rebuild a front differential out of a 2013 800S. The HPD cases are Shop online for OEM Gearcase, Differential, Internal Components parts that fit your 2008 Polaris RZR 800 EFI (R08VH76AD/AG), search all our OEM Parts or call at (231)737-4542 08-14 Polaris RZR 800 / S 800/4 800 Rear Differential Gear Case COMPLETE Seal Find great deals on eBay for Rzr 800 Case. It amazes me that there is not a recall on this from what I can tell. lbs. 99. The rear diff is locked so when turning, especially on high traction surfaces, one tire will have to either spin or slide. Polaris ADF is just 75W90 gear oil which is what is called for in the rear diff. A. Both plugs only need to be tight enough to keep them from falling out. 010 gap. Also the later units (2010 Polaris RZR 800 / S / 4 - Rear Differential Gear Case Axle Seal Replaces 3610146 (For: Polaris RZR 800) Opens in a new window or tab. After about a couple hours I notice a puddle Find many great new & used options and get the best deals for 2010 Polaris Ranger RZR 800 Rear Differential Gearcase Assembly 3235083 3235459 at the best online prices at eBay! Free shipping for many products! item 7 Gear Case Differential Tapered Bearing For Polaris RZR 4 800 2010-2014 Rear Gear Case Differential Tapered Bearing For In the rear diff I was using the Polaris gear lube but now I have Redline 75-90 in it. They include O-rings for a tight seal. been problem free with 80w90 for 4+ years, but then again i have texas temps and i dont ride fast Buy Iconic Racing Rear Differential Gear Case Axle Shaft Oil Seals Compatible with Polaris RZR 800 S 4 2008-2014: Seals - Amazon. There is a spacer that should be almost an interference fit that is positioned inside each output hub and thus when the sprague rollers wedge, it turns both of the front axles an the just bought a 2005 sportsman 700 efi, 2800 miles. Then you know its not going to happen to your rear differential. The reason for this is for the hillard diffs to work the rear has to overrun the front. 09-14 POLARIS RZR S 800. Also pulled the front diff and put new axle cups and seals in. 2008 POLARIS RZR 800 -NEW REAR DIFFERENTIAL AXLE SEALS SET x2 DIFF s4. When turning a corner you will notice the inside rear wheel will skip and stutter. When I had RZR 800 Specific Discussion Rear differential fill/check plug The rear diff fill plug calls for 40-50 ft. Nothing broke off in the gear case and I left the threaded part in there to keep moisture out while waiting on the new rzr output shaft seal change. Allow case to cool. 2016’s did not utilize and Open Differential, so they will never have this problem. 12 RZR 800 Tusk Skid Plate, ITP SS316, Duro Power Grip Tires, Racer Tech Dual Rate Springs, Prawltector, Cooter Brown Top, I've been using 75w-90 in my trans and transfer cases and 75w-140 in the rear diff for Upgrade your Polaris RZR 570/800/XP 900 with the Super ATV Complete Differential. This is used to remove the pinion nut off How to change your gear case fluid on a Polaris rzr 800 2013 polaris rzr-s 800 broke rear differential pinion shaft nut. Darrell, did you have any luck getting the guts of the rear diff from Polaris? I'm interested in your HPD housing and gears all in one deal. Basically if the rear diff is not getting output from the transfer case then park will not hold the rzr. Anyways got home and took it apart I need a new diff case, I just looked it up online 850+ $ wow anyone have a diff case I don't need the internals take it back and they need to fix it for free. just got out of the mountains, where I was stuck for almost 7hours. 1M posts 148K members Since 2007 A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people, and exchange ideas / parts/ rzrs! Show The transmission fluid level on your RZR 800, RZR 4 800, RZR S 800, RANGER RZR or RANGER RZR S should be maintained at the bottom of the fill plug hole on the main gearcase. The rzr 800's use 3. Jump to Latest 101 - 120 of 304 Posts. dried everything off as best I could and added more oil and attempted to get out of there SuperATV Polaris RZR Heavy-Duty Front Differential Gear Case. 2012 850HO Touring EPS Pearl White Good Any high-speed across the desert does the same. RZR 800, RZR 800 S & the RZR 800 4 ; Rear Differential Gear Case/ Axle Seal is an exact cross and replaces the Polaris OEM P/N 3610146, 026HH115, 3610117, 3610159 ; Verify YOUR Model ; High Quality TTO parts ; 100% Satisfaction guaranteed › See more product details 2013 RZR 4 - ProArmor doors, Protop roof, 28" Moto MTC tires, SuperATV winch & Wild Boar bumper, Racertech HD springs & Dalton Clutch Kit. on the rzr-s #12 · Jan 21, 2010. THIS IS A REAR DIFFERENTIAL GEAR CASE BEARING & SEAL KIT FOR THE FOLLOWING AXLE SHAFT OIL SEAL (2). Save Share If it is one of the clear ones, it is not motor related. My manual is incorrect also, so was probably written for the older models and never updated on the 2013 and newer models. Replaces Polaris # 3514435 3514657 3610117 3610146 3610159 3610102 5412338 All Balls I have a new to me 2013 800 midsize that has developed a rear diff leak. 08 30 3234883 Case, Diff Cover, Half 1 Usage 31 7556347 Washer, Thrust, Pinion 2 Usage with an unlocked differential (international RZR-S) the rear wheels can turn at different speeds. 82:1 in the front and 3. Free shipping. 99. . epper1:too many mods, need more cash Correct, the 800 does have a diff, but not the rear in a 1000. For the If thats the case probably just the axles popping. it is still infact a GEAR case. we upgrade the roller cage to a billet aluminum cage, then also replace all seals, and beari Rear Differential Fluid. "Preheat the case and tap the bearing races into the case. PRCforum is the best Polaris forum community to discuss RZR 1000, Crew 900, PRC Ranger Club, XP 900, RZR XP 4 900, RZR 570 Since I had to pull the diff out I stood the diff with the stuck axle in the air, sprayed a bunch of anti-rust lube in the pocket and let it set over night. 3. com FREE DELIVERY possible on eligible purchases Nakuuly 3514699 3514635 RZR 800 Specific Discussion Hole in rear diff case. come to find out the belt box was filled with oil!!!! removed cover and about 2qts drained out. 5 outlaws (crack on the rear half of the case and leaking oil) So I read a few of the forums on here and began the break down of trying to remove the transfer case. Mark . Featuring thorough disassembly, cleaning, and inspection, each unit has worn components replaced and is Polaris RZR 800 / S / 4 - Rear Differential Gear Case Axle Seal Replaces 3610146 (For: 2008 Polaris RZR 800) Opens in a new window or tab. SOLLON Front and Rear Brake Pads for Polaris RZR 800 2008-2014 RZR S 800 RZR 800S 2009-2014 RZR 570 RZR 800 Pinion Nut . Add a Comment. When it comes completely off the pinion comes through the bottom of the case destroying the whole differential. Ensure smooth rides and long-lasting durability. Billet Buy Polaris 1332827 Rear Gear Case Differential Assembly 2007-2017 Ranger 800: Differential Assembly Kits - Amazon. RZR 800 Specific Discussion. Polaris moved from the steel pinion nut, staked to the pinion shaft. Has anyone tried a stop leak additive? What is the average shop cost to have it fixed? 2012 going slow turning left a nasty popping clicking noise coming from left rear area. Compatible with: Polaris 08-14 RZR 800 / 09-14 RZR S 800 / 10-14 RZR 4 800 ; 4 Tapered Bearings / 3 Seals / 1 O-ring / 12 Shims / 1 Iconic Racing Sticker ; Compatible with Rear differential gear case, does NOT fit Front ; Premium Quality / Exceeds OEM Specs. In Stock. These inserts make it virtually impossible for the mounting bolts to wallow out or pull out over time. Removed the new and installed the old axles so that I could move the unit around my shop. Some have installed front diff from RZR 900, which I think is a larger unit. You can hit all those big jumps you’re scared to hit now 2011 RZR 800: long travel kit, Walker Evans shocks, EMP ft bumper w/ Viper winch, full skid plates, rock/nerf bars, 27" maxxis zilla tires, LED lights, radio, rear cover, 1/2 doors, spare tire carrier w/ jack + I talked to the Ser. 7K views 10 replies 4 participants last post by Actrzr4 Feb 10, 2013. just yesterday & he told me all of my parts came in EXCEPT the front diff case - it is on back order. I was so confused. Newbie here, so I decided to replace the rear differential seal to axle since I am already doing the pinion nut I am starting to notice a leak on the driver side at the rear differential. My dealer automatically said I have a rear diff issue, to which I knew wasn't the case. Remove bed, remove axle shafts, remove exhaust and muffler, remove rear mount from diff case, Place 2 x 4 under rear of engine assy for support, remove braces from diff to tranny case, remove diff. The threads are not tapered and the oil seal is maintained by an o-ring. I have 1 last HD diff case if anyone wants a bullet proof 800 diff. I've see a couple posts saying the newer 800 diffs are compatible as long as I use the '08 connector tube. After you drain the lube, put the drain plug back in. Top Rated Seller Top Rated Seller kingofbearings (32,612) 98. Buy It Now. Five minutes into ride, heard metallic sound. RZR 800, RZR 800 S & the RZR 800 4 ; Rear Differential Gear Case/ Axle Seal is an exact cross and replaces the Polaris OEM P/N 3610146, 026HH115, 3610117, 3610159 ; Verify YOUR For RZR 800 rear diffs. 91 posts · Joined 2015 Add to quote; Only show this user I could be wrong but does a 900s have a "rear diff"? I figured it would be a trans. com FREE DELIVERY possible on eligible purchases East Lake Axle replacement for rear differential seal kit Polaris RZR 800/800 S / 800 4 2008 2009 2010-2014. Transfer case and Tranny I use the Polaris AGL (the purple stuff). Brand New. Very easy to do, really, once one has the tools lined out. I just completed changing all the fluids on my 2012 RZR 800-S this weekend. I use a good full synthetic 5w-20 motor oil and it works perfectly. Picked up a new rear diff and noticed that the original I removed was manufactured by Spicer (a division of Dana I think). RZR 800 Front Differential Gear Case for years 2008-2010, replaced OEM #1332438, 1332803, 1332831 If you need to exchange an item, the buyer is responsible for the shipping After the first six months or so of producing the RZR 800. Unleash your off-road adventures with this high-performance enhancement. Front diff and tranny were good, rear diff looked low, I added quite a bit of 80w 90. I have always been unhappy with the weak 800 and 900 diffs but i think the 1K diff will hold for me. com FREE DELIVERY possible on eligible purchases 2008 RZR Rear Diff Options. The front diff I only use the polaris stuff, hub fluid or whatever it is called. I'm about ready to put it back together and take it to a shop. Reassemble in reverse order, not Part Numbers Needed to Repair my Defectve 800 Rear Differential? O-Ring, Trans to Diff #3234516 (Drive Train, Gear Case, Carrier Mounting) Pinion Nut # 7547243 (This nut is used on the Rangers). The rear diff has a plug on the bottom and a large fill plug on the rear right side. 3 5250016 Bracket, Differential Mount, Rear, RH 1 USAGE 4 5250329 Bracket, Differential Mount, Rear, LH 1 USAGE 5 1332450 Mount, Differential, Rear 1 USAGE 6 3234500 Nut, Flange 4 USAGE 7 3235358 THIS IS A FULLY REBUILT REAR DIFFERENTIAL FOR THE 20011-2014 POLARIS RZR 800 AND 800S MODELS. 2009 RZR 800 LE (Stealth Black) 2009 RZR 170 - For Sale My RZR Website: Can someone provide the correct gear backlash and pinion bearing pre-load values for the RZR 800 rear differential? "Preheat the case and tap the bearing races into the case. A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people, and RZR 800, RZR 800 S & the RZR 800 4; Rear Differential Gear Case/ Axle Seal is an exact cross and replaces the Polaris OEM P/N 3610146, 026HH115, 3610117, 3610159; Replacement Kits has taken the time to make Polaris RZR 800 S : 2011-2014; Polaris RZR 4 800 : 2011-2014; Polaris RZR 570 : 2012+ Upgrade to our billet aluminum differential case for ultimate strength and performance. Save Share So be carefull to start them straight and do not over tighten when to go to put them back in after fluid drain . Skip to main content. pdf. C $25. Pirate . For the rear diff, I used Just some slight modification and it works great. Save Share In that area you have both the main gearcase (24 oz. Jump to Latest The trans and drive are integrated on the 570 RZR so changing the trans fluid is all you have to do. An item that has been used previously. :ride: I buy a new RZR-800 rear differential I would NOT assume that the pinion nut was properly installed. Im not sure if its a real problem or a vocal minority. Blew while running about 20 mph, heard a loud snap type of sound and then stalled. Pull the engine, transfer Just finished replacing the rear differential on a 2010 RZR 800S due to the pinion nut falling off and the differential self destructing. Featuring thorough disassembly, cleaning, and inspection, each unit has worn components replaced and is 2009 800 rear diff rebuild. how much is the seller selling the 800 for? Save Share If it is case #2 above that in fact is the way the RZR is built - it is a locked rear differential. They aren't made anymore. I have a 2019 xp 1000 2 seat my front differential blew hub assembly out repaired that have after market front differential but now I’m seeing prop shaft isn’t turning in forward no 4wd at all has anyone had this issue They are mounted in the diff case. Couldn't go anywhere locked up tight. This way you'll know how far you have to set in the new seal. I took the rear wheel off and started the rzr. I noticed for one the left rear rotor is warped. Took off the fill plug and went to loosen the drain plug and noticed it was loose, like could take off by hand. It has been idled a few times in neutral when doing the oil changes. Seals look to have ” Read more. 5 ounces of Demand Drive fluid. Polaris RZR 800 S : 2011-2014; Polaris RZR 4 800 : 2011-2014; Polaris RZR 570 : 2012+ We’ve beefed up our differential case by using helical inserts in the mounting threads. And yes I realize you just installed new axles, but I had a set of 8Ten axles that popped when turning from the time they were new until I twist ones shaft up like a pretzel. close. 2014 800 LE w/EPS 50” PRO ARMOR trail doors, RYFAB rear windshield, MotoAlliance Fire Storm cab heater, RYFAB cargo rack, WARN PV4500S wide spool winch, POLARIS front windshield and top, 2008 tail the trans and transfercase take AGL,the rear takes reg rear end grease the transfer case is a small alen behind the 6mm hex for the oil and there is a bolt to drain the trans 13mm wrench or socket also the site hole for the transfer case is 13 mm wrench and the rear end 13 mm "06" Polaris 800 "08" Polaris RZR. Jump to Latest 5. 99 $ 21. Had some metal from the threads from the hole on the plug. I have about a half container and was just going to get another bottle of the Polaris AGL. My Cummins 6 speed also uses syn man tranny fluid I am confused as to what fluid to use on the rear gear case of my 2013 Polaris Rzr 800s. This vieo doesn't go into great detail but should get the idea across. COM Brand Rear Differential Seal Kit Fits Polaris RZR 800 & Ranger 500 700 800 & 900 (Some Years): Seals - Amazon. Where is the cheapest place to get a rear differential for rzr s 800 2009 . Buy It Now +C $15. And regular old 80w90 Dino Gear Lube in the Rear Ends. 9 MB Views: 4,428. I have a 2009 Polaris RZR 800 S with 1016 miles on it and my rear diff just blew up and I am assuming it is the pinion nut like many others have shared. 2017’s and 18’s have the Avalanche Rear Differential, so they are subject to the same failure that the OP has experienced. Transfer Case The fill plug and level check plug are located on the left side of the transfer case. Have for many years! And I even run Tractor Hydraulic/Transmissin Fluid in the Front Diffs, Trannys, and Transfer Cases. The only stronger option is to swap the diff mounting plate using a Gilbert designs plate and run an XP1K front diff. #Polaris #PolarisRZR #Pol In this video I show how to change drivetrain fluids in a RZR 800. I did this back in 2012. 2013 polaris rzr-s 800 broke rear differential pinion shaft nut. Jason at Hawk Eng used to offer the HPD cases with your good internals installed and properly set up. JPG. Noticed I was giving gas to my rzr and the motor was screaming but I wasn't getting traction. 23 shipping. Dont forget when you put the axle back in to spread some never seize on the splines. Sponsored. I got a tip from Jeff at JJandA Racing to use a semi synthetic lube. I really don't see where it is leaking but there is fluid on the skid plate. I also have a clunking sound from the rear on my 09 Rzr 800 but only when I turn to the right. Polaris RZR 800 / S / 4 - Rear Differential Gear Case Axle Seal Replaces 3610146. The 75w-90 is for rear diffs or gear sets that have 90 deg angles (forgetting the term). here is a pic of how Had the front case off a while back and looked like new. His thoughts run with Jason, too tight of a bearing preload, heat, bearing failure, too much Couldn't even turn the wheels by hand. 10-14 POLARIS RZR 4 800. Polaris RZR Forum - RZR Forums. The play was noticeable better. I Buy Rear Gear Case Differential Bearing Seal Kit for Polaris RZR S 4 800 2008-2014: Bearings - Amazon. (Non Destructive Testing) I'm sure most of you guys knew what that meant. Save Share Reply Quote Like. Get a Polaris RZR Front Differential Fill and Drain Plug Kit to replace your leaky stock plugs. I sent for a Polaris Maintenance kit and got Angle Drive fluid instead of the Polaris Premium ADF fluid as my manual states. Pulled the shim out which gave it the same amount of clearance as the 2014. 12 rzr 4 800. Fits 2009 -2016 Ranger. Polaris RZR XP 4 900 : 2012-2014; Polaris RZR 800 : 2011-2014; Polaris RZR 800 S : 2011-2014; Polaris RZR 4 800 : 2011-2014; Polaris RZR 570 : 2012+ See photo for where to find OEM # RZR 800 put out to pasture 1 Limey in a world of Yanks int: There have been a few cases where the axle cv-joint pops out of the rear diff. case out so might as well change everything, bearing seals etc. Also, there is only one fill hole directly on the back of the Push the front ds yoke to the right of the differential, Slide the shaft forward until it comes off of the rear output shaft, Now push the rear part of the drive shaft towards the right side of the transfer case and slide out towards the rear, You will need to push up on the floor pan a bit the get the shaft all the way out the rear of you SxS. Found a shim on the 2015 diff between the pinion bearings and pinion gear. In the transfer case, it should be filled until it begins to spill out of the check plug hole. Mine is a 2013 50" Rzr 800 HO EPS. 2008 Polaris RZR 2009 Polaris RZR "Have you ever stopped to think, and forgot to start again?" Amsoil Severe Gear 75W-90 SVG Rear gear case, If your REAR differential is making some noise or completely blown, this bearing and seal kit will smooth it out again. Front Differential ATV UTV For Polaris 325 570 800 900 1000 1333750 1333104. 08-14 POLARIS RZR 800. Forget about stripped out hex head's! We updated this plug to using a standard socket that is much easier to remove and won't strip out like the Visitez eBay pour une grande sélection de Rzr 800 Differential Rear. 2015 RZR 900 XC. I use WallyWorld SuperTech full synthetic 75/90 in the trans, Rotella T6 in the engine, and Tractor Supply tractor hydraulic fluid in the front diff. and a short vid showing the difference in ratio. I need to get my 2009 RZR LE a new rear diff (case + internals). These brand new bearings and seals are direct replacements. Gear Case Questions? Call Us: 810-656-9347 Complete Differential Fits RZR models 2008-2010 & Ranger Midsize / Crew Midsize 570 2014-2015 1333053, 1333391, 1337106 For RZR 800 replaces Polaris OEM part # 1332438, Sun Coast carries quality used Polaris RZR 800 parts. Put diff back together, installed it Explore a wide range of our Rzr 800 Rear Differential selection. Controversial. The bolt pattern on the diff cases changed between 2009 and 2010, as you can see from the brackets above 2010 and above have 5 bolts as opposed to 3 in the early units. This works for all Rzr 800 models including the S from 2008-2014. D. 6K views Boy have eu model rzr800 2013, he drive only street. $21. I read on another forum about a major problem with the pinion nut on the rear diff. Get the only complete aftermarket Polaris front differential shipped free to your doorstep. It happened on my original rear gearcase and again on the new replacement I bought 2 years ago, within a thousand miles. The fill plugs are 1 1/16-12 SAE Straight Thread O-ring. East Lake Axle replacement for rear differential seal kit Polaris RZR 800/800 S / 800 4 2008 2009 2010-2014. Had to replace both of my front diff seals due to snow damage on 18 Turbo Dynamix. In the motor I RZR 800 Specific Discussion Cheaper DIY Pinion Nut Tools - Credit to the Forum! I thought I would start a new thread in case folks wanted to search for tools, DIY, homemade etc (and the sticky was getting really 2011 RZR 800 Transmission and Transfer Case. Both and front 2012 RZR XP4 LE liquid silver / 2006 Ranger XP LE, midnight red, built 10/25/05 trans and rear diff. You an use a "seal removal" tool, or a small pry bar or even a big flat Hi I am replacing all of the bearings and seals in my 2010 RZR-S rear diff. I have a new to me 2013 Midsize 800. Front diff fill plug calls for 8-10 ft. Seals for front diff came as kit with all the diff 2012 800 Rear Differential. Jump to Latest 4. The next day I dumped the lube out and popped the axle right out. No abnormal wear or damage. Old. I have been slowly going through the service manual page by page trying to get myself familure with the whole machine I only glossed over the removing the rear diff but it didnt seem that bad to me then again I didnt think removing the engine from my Tahoe rebuilding it then reinstalling was all that bad either, I guess it depends a lot on your skill level, if you take it to a Get a Complete Replacement Front Differential for your Polaris RZR from SuperATV. Required Lubricant: AMSOIL Synthetic ATV/UTV Front Drive Fluid (AUFDQT) OR Polaris Demand Drive Fluid (2877922 If you installing a new rear diff, save yourself some work and heartache, go ahead and replace the oem nyloc pinion nut with a solid steel nut from a 700 ranger and use loctite 272 to keep it from EVER coming loose About a month before the warranty expired, I bitched to the dealer about it and they put in 4 new axles, new rear axle seals. Shim pinion Buy REPLACEMENTKITS. 70:1 in the rear. you wont have that problem next time. I just bought a used 2017 rzr xp4 1000 and the rear differential is leaking from the top of the case. I'm still waiting for somebody to do an unlockable rear diff for the standard RZR aftermarket. I put it in gear and used a throttle/brake tool to give a bit of pedal to get the rearend to turn. I will remove pinion nut, locktight, and retorque, or send assembly out (Jason at Hawk Eng) to have it fixed. The new one (from dealer) is made by Schafer. Shop by category. At some point it will have moved far enough that the Pinion bearing just inside the differential case is able to move. A forum dedicated to Polaris RZR enthusiasts! A great place to find rides, meet people, and exchange ideas / parts/ rzrs! Our Polaris RZR Heavy-Duty Front Differential Gear Case is designed, engineered, and manufactured by our expert team at SuperATV so we back it with a Lifetime Warranty. I bought the machine used last summer, and it only had 50Hrs and 500km on it. Rear Steer RIDE System; Skid Plates; Snorkels; Steering Wheels; Tires; Trailing Arms; Polaris RZR 2015 RZR 1000. New parts needed, were new or used differential, connector shaft between transmission-transfer case and differential, new exhaust head gasket, new exhaust donut, angle drive fluid, chassis grease, thread lock and anti sieze grease. Save Share Reply The RZR 800 rear diff, with the Dance done, is a very reliable differential. Top Rated Seller Top Rated Seller kingofbearings (32,597) 99%. Find top brands, exclusive offers, and unbeatable prices on eBay. I finally got to try it out on some trails around the house and I couldn't be happier with it. I jacked it up and put it on jack stands. By far the most common problem with the Polaris RZR 800 is with the pinion nut on the rear differential, which is Changed all the fluids for the first time on my 2010 RZR S and everything went fine until I got to the rear diff. Includes all the bearings and seals shown to complete The rear differential cost $1150-$1650 and you might save that if you can remove it and just properly tighten the pinion nut. Reactions: White Lightning 19. I have a 2011 RZR 800. Find many great new & used The 2015 only had . Enter your search keyword 2012 Polaris Ranger 800 Xp Front Differential; Rzr 800 Upgrades; Rzr 800 Rebuild Kit; Polaris Rzr Transmission; Rzr 800 S Axle; 2008 Polaris Rzr Not sure how your new diff is gonna work out if the gear ratio is 3. But that differential will come with the billet aluminum sprague, as well as the “halo-ed” ring gear. Finding a driver can the the hardest part of the job. I buy a new RZR-800 rear differential I would NOT assume that the pinion nut was properly installed. COM - Brand Fits Polaris Rear Differential Gear Case Seal Replaces 3610146 - Rear differential leak. $18. Customer Login: Email Address: Polaris RZR 800 Rear Differential By my count is the trans/rear diff and trans case an all in one on this thing? I'm going crazy here trying to figure it out. Then fill through the larger fill plug until lube just begins to run out over the threads. net. com FREE DELIVERY possible on eligible purchases. , Shock Therapy, Super Atv, RT Pro(Racertech), Utv Inc, Factory Utv, Thunderhawk, Super Dave's Bushings, Garage Products Lube seal with a coat of diff oil and gentle drive the seal in place keeping the straight and true. 2014 800 LE w/EPS 50” PRO ARMOR trail doors, RYFAB rear windshield, MotoAlliance Fire Storm cab heater, RYFAB cargo rack, WARN PV4500S wide spool winch, POLARIS front windshield and top, 2008 tail I have the same issue. LARGE O-RING (1). Mine-2018 Polaris RZR 1000 XP Black Pearl - Tusk Aluminum Cargo Box - Dragonfire Gusset Plate - UTV Giant Lower Doors - Razor Nation Door Graphics - UTV Giant Half Windshield - UTV Giant Red Aluminum Roof - SuperATV Rear Hitch - SSV Works Speakers - UTV Inc Fire extinguisher - SuperATV Front bumper - 4500LB Xtreme Winch - UTV Giant Aftermarket Polaris RZR 800 Front Gear case / Differential Rebuild kit ; Equivalent to other brands: 25-2077 ; TPI (Tung Pei Bearing) are a very well know and trusted imported brand of bearing under technical co-operation with NTN Corp-Japan. Was going through all the fluids. The drain plug is located on the bottom of the transfer case and can be accessed through the drain hole in the skid plate. Mgr. With a 3. I'm getting conflicting advice as to what Polaris part number I need to order. and the case. 2014 800 LE w/EPS 50” PRO ARMOR trail doors, RYFAB rear windshield, MotoAlliance Fire Storm cab heater, RYFAB cargo rack, WARN PV4500S wide spool winch, POLARIS front windshield and top, 2008 tail lamp assemblies with backup lights, RACERTECH 2” lift, Duraclutch, R2C Air Filter, Garage Products A-arm bushings. I chose to stay with all OEM fluids for the diffs, t-case and transmission. It has developed a pretty good leak at rear diff. We’ve beefed up our differential case by using helical inserts in the mounting threads. Shop now for fast shipping and easy returns! Before you start to remove the seal, measure how deep the seal is set below the case. Just wanted to make sure I wasn't missing something. The rear diff (gearcase) on an XP1000 holds 44 oz of oil, and the RZR Turbos holds 64 oz. xmgli inf ssi isda zmk ccpggxx agyyn apwvp pllmgawn ofcmbo